Precision Forged Bevel Gear with Quenched Steel Components

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Molding Technics: Casting
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Rough Machining
• Forging Tolerance: +/-0.5mm
• Standard: GB
• Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008
• International Standards: ASTM, AISI, DIN, JIS, BS
• Delivery Condition: Quenching+Tempering, Normalizing, Anealing
• Shape: Round Bar, Square, Shaft, Ring, Cylinder
• Delivery Surfaces: Black, Rough Machning Bright, Fine Maching Bright
• Alloy No: 9cr2mo, 18crmimo6, 30Cr2Ni2Mo
• Transport Package: Wooden Cartons
• Specification: Customization
• Trademark: weirun
• Origin: Jiangsu, China
• Production Capacity: 3000 Tons/Month

Product Description

Product Description

Chemical Composition (%): Our Precision Forged Bevel Gear's chemical composition is carefully tailored to optimize performance and durability, featuring a precise blend of elements that contribute to the steel's superior quality. Each element is meticulously measured to enhance the gear's resilience and functionality, ensuring that the highest standards of metallurgical excellence are met, providing unmatched robustness and longevity.

	C	Si	Mn	P	S	Cr	Mo	Ni	Standard
9Cr2Mo	0.85-0.95	0.25-0.45	0.20-0.35	≤0.025	≤0.025	1.70-2.10	0.20-0.40	≤0.25	GB/T13314-2008
18CrNiMo7-6	0.15-0.21	≤0.4	0.50-0.90	≤0.025	≤0.035	1.50-1.80	0.25-0.35	1.4-1.7	EN 10084-2008
30Cr2Ni2Mo	0.26-0.34	0.17-0.37	0.50-0.80	≤0.020	≤0.020	1.80-2.20	0.30-0.50	1.80-2.20	GB/T3077-2015

Main Products

Company Profile

Jiangsu Weirun Forging Co., Ltd.
Founded in 2001, Jiangsu Weirun Forging Co., Ltd. is an outstanding joint venture with Jiangsu Longtai Alloy Technology Co., Ltd. and Jiangsu Xinya New Materials Co., Ltd. Weirun takes pride in leading the Chinese market with its unparalleled expertise in alloy steel smelting and a diverse array of forged products. Our commitment to innovation and superior quality since inception has earned us a prestigious reputation, distinguishing us as industry leaders.
Our company stands as a beacon of quality excellence, executing projects across alloy steel smelting, electroslag remelting, forging, and mold design with precision. Our extensive industrial chain spans from material recycling to precision mold machining, ensuring seamless integration. We maintain the highest quality standards, serving both domestic and international markets with unwavering dedication, marking our commitment to excellence that knows no borders.
Our manufacturing complex spans an impressive 60,000 square meters, equipped with state-of-the-art technology: including three 1-ton, and larger 3-ton and 10-ton electroslag furnaces; two 2-ton, one 1-ton, and one 0.75-ton air hammers. Our advanced facilities boast 5-ton and 8-ton electro-hydraulic hammer production lines, modern mechanical processing and heat treatment equipment, sophisticated spectrometers, and an array of physical and chemical testing apparatus. With fixed assets of 153 million yuan and an industrial output value of 300 million yuan, we employ over 200 skilled professionals, including 20 elite technical experts, proudly ranking among Danyang City's top fifty enterprises for sales and tax contributions.
Driven by our passion for innovation, we have strategically recruited a wide spectrum of technical talent and forged collaborations with leading domestic universities and research institutions. This has culminated in significant technological advancements, earning us 5 nationally authorized invention patents and 3 utility model patents, solidifying our status as an industry leader and a pioneer in technological innovation.
With an impressive annual production capacity exceeding 30,000 tons of steel ingots and a forging capacity of 15,000 tons, our products are pivotal in sectors such as wind power, chemical engineering, machinery, automotive, shipbuilding, power generation, metallurgy, mining, and petrochemicals. Driven by our ethos of 'pursuing excellence and building a world brand,' we align with the global market through a robust international brand strategy. Our adherence to international standards is evident through certifications like ISO9001, China CCS, France BV, and Germany TUV. As a dedicated provider of forged products, Weirun upholds professionalism, continuously enhancing our capabilities to deliver unparalleled, high-quality services to our esteemed clients.

FAQ

• What is the difference between forging and casting?

  Forging: It is the process of transforming a solid from one shape to another. Casting: It is the process of transforming a shapeless liquid metal into a solid with a shape. The so-called casting is the process of casting molten metal into a model to obtain a casting. The casting profession focuses on the metal melting process and the control of processes during the casting process. Forging is a plastic forming process in the solid state, which can be divided into hot processing and cold processing. Forgings include extrusion, drawing, roughening, punching, and so on. Casting is a solid liquid solid process, while forging is a solid to solid process where a solid can change its shape into another shape at high temperatures. There are still differences in the shape process and process of the two.

• How to choose high-quality forgings?

  In the quality inspection of forgings, there are mainly external observation methods and internal inspection methods. The appearance method, as the name suggests, is to observe the appearance of the product, such as the shape, geometric dimensions, surface condition, etc. of the forging, in order to understand whether it meets the standards and whether there are external defects. Specifically, it is to check whether the external dimensions of the forging meet the specifications and whether there are defects on the surface, such as cracks, wrinkles, bubbles, indentations, pits, impurities, scratches, etc. on the surface of the forging. Internal testing mainly involves analyzing the chemical composition, macroscopic and microscopic structures, and mechanical properties of forgings. This inspection process requires the use of specialized instruments for high magnification inspection, with the aim of checking for any phenomena such as fractures and shrinkage within the forging, as well as defects such as dendrites and white spots, disordered flow lines, and throughflow. It also includes the tensile strength, ductility, hardness, plasticity, and heat resistance temperature of the forging.

• What are the characteristics of the forging process for blank forgings?

  The forging process of circular forgings mainly consists of the following processes: pier roughening, elongation, punching, and expanding. The difference between free forging and ring rolling processes is mainly in the process of expanding holes. In the production of ring forgings, free forging is usually used to expand the hole with a horse screw, while ring rolling is mainly used to expand the hole with rolling.