Tempered Metal Shafts with Bevel Gear for High-Quality Transmission Systems

• Customization: Available
• Processing Object: Metal
• Molding Style: Forging
• Molding Technics: Casting
• Application: Machinery Parts
• Material: Steel
• Heat Treatment: Normalizing
• Surface Treatment: Rough Machining
• Forging Tolerance: +/-0.5mm
• Standard: GB
• Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008
• International Standards: ASTM, AISI, DIN, JIS, BS
• Delivery Condition: Quenching+Tempering, Normalizing, Anealing
• Shape: Round Bar, Square, Shaft, Ring, Cylinder
• Delivery Surfaces: Black, Rough Machning Bright, Fine Maching Bright
• Alloy No: 9cr2mo, 18crmimo6, 30Cr2Ni2Mo
• Transport Package: Wooden Cartons
• Specification: Customization
• Trademark: weirun
• Origin: Jiangsu, China
• Production Capacity: 3000 Tons/Month

Product Description

Product Description

Chemical Composition (%):

	C	Si	Mn	P	S	Cr	Mo	Ni	Standard
9Cr2Mo	0.85-0.95	0.25-0.45	0.20-0.35	≤0.025	≤0.025	1.70-2.10	0.20-0.40	≤0.25	GB/T13314-2008
18CrNiMo7-6	0.15-0.21	≤0.4	0.50-0.90	≤0.025	≤0.035	1.50-1.80	0.25-0.35	1.4-1.7	EN 10084-2008
30Cr2Ni2Mo	0.26-0.34	0.17-0.37	0.50-0.80	≤0.020	≤0.020	1.80-2.20	0.30-0.50	1.80-2.20	GB/T3077-2015

Main Products

Company Profile

Jiangsu Weirun Forging Co., Ltd.
Founded in 2001, Jiangsu Weirun Forging Co., Ltd. stands as a testament to engineering brilliance and cooperative innovation between Jiangsu Longtai Alloy Technology Co., Ltd. and Jiangsu Xinya New Materials Co., Ltd. Weirun shines as a market luminary in China with its unmatched proficiency in alloy steel smelting and its diverse suite of expertly crafted forged products. Our inception marked the beginning of a relentless pursuit of innovative breakthroughs and a steadfast commitment to superior quality, establishing our esteemed reputation as industry vanguards.
Our company embodies the pinnacle of quality excellence, engaging in a remarkable array of initiatives encompassing alloy steel smelting, electroslag remelting, forging, and mold design. We have painstakingly curated a comprehensive industrial chain that harmoniously incorporates every element from material recycling to precision mold machining. Our unwavering dedication to excellence resonates across borders, serving both domestic and international markets with exemplary quality standards.
Spanning an expansive 60,000 square meters, our state-of-the-art manufacturing facility is equipped with the latest advancements: featuring three 1-ton, along with larger 3-ton and 10-ton electroslag furnaces; two 2-ton, one 1-ton, and one 0.75-ton air hammers. Our sophisticated facilities include 5-ton and 8-ton electro-hydraulic hammer production lines, advanced mechanical processing and heat treatment equipment, high-precision spectrometers, and a comprehensive suite of physical and chemical testing apparatus. With fixed assets amounting to an impressive 153 million yuan, and an industrial output value ascending to 300 million yuan, we proudly employ a dedicated team of over 200 skilled professionals, including 20 leading technical experts. Our remarkable achievements classify us among the top fifty enterprises in Danyang City for our annual sales and tax contributions.
Fueled by our zeal for innovation and expansion, we have meticulously focused on attracting a broad spectrum of technical expertise and forging alliances with prominent domestic universities and research bodies. This visionary approach has culminated in substantial technological progress, securing us 5 nationally sanctioned invention patents and 3 utility model patents, thus solidifying our preeminent position as industry leaders.
Possessing a formidable annual production capacity that surpasses 30,000 tons of steel ingots and a forging capacity reaching 15,000 tons, our products play a crucial role across a multitude of sectors including wind power, chemical engineering, machinery, automotive, shipbuilding, power generation, metallurgy, mining, and petrochemicals. Driven by the principle of 'pursuing excellence and building a world brand,' we seamlessly integrate into the global market through a robust international brand strategy. Our unwavering commitment to international standards is evidenced by certifications such as ISO9001, China CCS, France BV, and Germany TUV. As a dedicated purveyor of forged products, Weirun remains steadfast in upholding the tenets of professionalism, continually advancing our capabilities to deliver unrivaled, high-quality services to our esteemed clientele.

FAQ

• What is the difference between forging and casting?

  Forging: It is the process of transforming a solid from one shape to another. Casting: It is the process of transforming a shapeless liquid metal into a solid with a shape. The so-called casting is the process of casting molten metal into a model to obtain a casting. The casting profession focuses on the metal melting process and the control of processes during the casting process. Forging is a plastic forming process in the solid state, which can be divided into hot processing and cold processing. Forgings include extrusion, drawing, roughening, punching, and so on. Casting is a solid liquid solid process, while forging is a solid to solid process where a solid can change its shape into another shape at high temperatures. There are still differences in the shape process and process of the two.

• How to choose high-quality forgings?

  In the quality inspection of forgings, there are mainly external observation methods and internal inspection methods. The appearance method, as the name suggests, is to observe the appearance of the product, such as the shape, geometric dimensions, surface condition, etc. of the forging, in order to understand whether it meets the standards and whether there are external defects. Specifically, it is to check whether the external dimensions of the forging meet the specifications and whether there are defects on the surface, such as cracks, wrinkles, bubbles, indentations, pits, impurities, scratches, etc. on the surface of the forging. Internal testing mainly involves analyzing the chemical composition, macroscopic and microscopic structures, and mechanical properties of forgings. This inspection process requires the use of specialized instruments for high magnification inspection, with the aim of checking for any phenomena such as fractures and shrinkage within the forging, as well as defects such as dendrites and white spots, disordered flow lines, and throughflow. It also includes the tensile strength, ductility, hardness, plasticity, and heat resistance temperature of the forging.

• What are the characteristics of the forging process for blank forgings?

  The forging process of circular forgings mainly consists of the following processes: pier roughening, elongation, punching, and expanding. The difference between free forging and ring rolling processes is mainly in the process of expanding holes. In the production of ring forgings, free forging is usually used to expand the hole with a horse screw, while ring rolling is mainly used to expand the hole with rolling.